SERVICES

DESIGN
SOLID EDGE

Design services in Solid Edge

  • 3D modeling of parts (Part & Sheet Metal): Creation of precise 3D models of machine parts and enclosures, as well as advanced modeling of sheet metal parts (Sheet Metal) with calculation of flat-pattern dimensions for cutting (laser/plasma).
  • Assembly design (Assembly): Creation of complex machine assemblies and structures, tolerance checks, kinematic motion analysis and elimination of collisions (part interference).
  • Creation of technical drawing documentation (Draft): Generation of workshop drawings and assembly drawings (general arrangement) with bills of materials (BOM), detailed dimensions, tolerance and surface roughness markings according to ISO standards.
  • Preparation of production files: Export of models to formats ready for CNC machining, 3D printing or cutting (DXF, STEP, IGES, STL
BENDING

Key advantages of bending on AMADA presses: Sheet metal bending on AMADA CNC press brakes is one of the most precise metalworking technologies, using advanced hydraulic and hybrid systems, CNC control and software automation.

High precision and repeatability: CNC controllers enable extremely precise positioning of the beam and bending angle (often with a deviation of ≤ ± 0.01 mm).

Tool automation: Models such as the AMADA HD ATC are equipped with automatic tool change, which reduces setup time from 30–40 minutes to less than 2 minutes.

Smart programming: AMADA software performs automatic bending sequence planning, analyzing the part geometry to prevent tool collisions and speed up the process.

CUTTING

Laser cutting of sheet metal on Bodor fiber laser machines is one of the most precise and efficient metalworking methods.

Features and capabilities of Bodor fiber lasers

High precision: Repeatable cutting precision of up to ±0.02 mm (depending on model and power).

Power and capacities:
Models with 1 kW power (e.g. Bodor P3015T / P3015) can cut black steel up to ~1–6 mm, stainless steel up to 10–12 mm, aluminum up to 10 mm, as well as copper, brass and bronze of smaller thicknesses.
The more powerful model (6 kW) enables processing of considerably thicker sheets and higher serial production speeds.
Contract perforation and cutting of sheet metal on Trumpf machines (punching machines and lasers) covers precise processing of various types and thicknesses of metal.


Universal (conventional) turning: Flexible machining on conventional Potisje Ada lathes, suitable for individual parts, repairs, tool rework and small series

CUTTING

Laser cutting of sheet metal on Bodor fiber laser machines is one of the most precise and efficient metalworking methods.

Features and capabilities of Bodor fiber lasers

High precision: Repeatable cutting precision of up to ±0.02 mm (depending on model and power).

Power and capacities:
Models with 1 kW power (e.g. Bodor P3015T / P3015) can cut black steel up to ~1–6 mm, stainless steel up to 10–12 mm, aluminum up to 10 mm, as well as copper, brass and bronze of smaller thicknesses.
The more powerful model (6 kW) enables processing of considerably thicker sheets and higher serial production speeds.
Contract perforation and cutting of sheet metal on Trumpf machines (punching machines and lasers) covers precise processing of various types and thicknesses of metal.


Universal (conventional) turning: Flexible machining on conventional Potisje Ada lathes, suitable for individual parts, repairs, tool rework and small series

PUNCHING AND PERFORATION

Main services and capabilities

CNC punching and perforation (Trumpf machines)

Enables drilling of holes of various shapes, forming, embossing, indentations, thread tapping and bending in a single process. Suitable for producing medium and large series of sheet metal parts.

Contract perforation and cutting of sheet metal on Trumpf machines (punching machines and lasers) covers precise processing of various types and thicknesses of metal.

Working area: the worktable dimensions are 1500 x 3000 mm,

GEMA POWDER COATING SERVICE

GEMA (metal powder coating) is a process of electrostatic application of powder to metal surfaces, after which the parts are baked in ovens at a temperature of 180°C to 200°C to obtain a hard, durable layer of paint.

Basic information about the service:

Purpose: Superior protection against corrosion, moisture, chemicals and mechanical wear, with an excellent aesthetic appearance.

Powder coating service: electrostatic application of powder to metal surfaces, after which the parts are baked in ovens at a temperature of 180°C to 200°C to obtain a hard, durable layer of paint.

Suitable materials: Aluminum, steel, iron, galvanized sheet metal, as well as copper and brass (with appropriate preparation). Plastic cannot be powder coated.
Color palette: Available are all shades from the RAL chart (matte, gloss, structured colors, effects).

UNIVERSAL LATHE SERVICES

Universal (conventional) lathe — classic, with a gearbox, no CNC.

Flexible machining on conventional Potisje Ada lathes, suitable for individual parts, repairs, tool rework and small series.

Cooperation with Morando (1962) i Gildemeister (1970) — PA 30/35 often bear the designation “Morando”.

More than 1000 PA lathes worldwide; often exported because of their price and rigidity.

What “universal / conventional” means

Manual/electromechanical drive: external and internal turning, facing, threads (metric, Whitworth, module), taper, drilling in the chuck.

Suitable for individual parts, repairs, tool rework and small series — exactly as already stated on the site (just add the opening parenthesis: Potisje Ada lathes.

Heavy cast bed, wide hardened guideways (~50 HRC), multi-bearing spindle.

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OUR SERVICES, PRODUCTS, CAPACITIES AND ADDITIONAL OPTIONS
BERMAR METAL